Vacuum forming
Softlon is made from thermoplastic, a property that makes it an excellent material for the vacuum forming process. This allows for the creation of intricate, custom-fit packaging inserts that precisely match the contours of your products, providing superior protection and a professional appearance.- Social Channels:
Softlon is made from thermoplastic, a property that makes it an excellent material for the vacuum forming process. This allows for the creation of intricate, custom-fit packaging inserts that precisely match the contours of your products, providing superior protection and a professional appearance.
Description
The Process
During vacuum forming, a sheet of Softlon is heated until it becomes pliable. It is then placed over a mold, and a vacuum is applied to pull the material tightly around the mold’s surface. As the Softlon cools, it retains the new shape, creating a perfectly formed insert that is lightweight yet incredibly strong.
Grades Designed for Vacuum Forming
Our Softlon product range includes specific grades that have been engineered with the vacuum forming process in mind. These grades have an optimized balance of heat resistance and formability, ensuring excellent performance and consistent results. They allow for deep drawing and high-definition detail, creating perfect replicas of the mold’s contours.
Benefits of Vacuum-Formed Softlon Packaging
- Custom-Fit Protection: The precise fit created through vacuum forming eliminates movement within the packaging, providing maximum shock and vibration protection for sensitive items.
- Aesthetically Pleasing: The smooth, contoured inserts present products in a clean and professional manner, enhancing their perceived value.
- Efficient Use of Space: Vacuum-formed trays can be nested, reducing storage space and transportation volume.
